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Essay on Rockwell Automation’s Marion Plant Operation


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Essay on Rockwell Automation’s Marion Plant Operation

Rockwell Automation's 174,000-square-foot Marion plant produces tapered and spherical roller bearings used in various industries, including the mining, cement, pulp and paper, and water and wastewater industries. Milwaukee-based Rockwell is a manufacturer of industrial automation power, control and information systems.

The Marion plant makes mounted roller bearings under the Dodge Bearings brand, a brand with a logo that’s particularly appropriate to the Marion plant with its circle of motion. Indeed, plant manager Fullbrightwill tell you that one of the practices that makes Marion unique, one of the things that gives it a competitive edge in the marketplace, is the circle of analysis and improvement that’s always underway in the plant. This cycle begins with product data analysis, moves to describing the current value stream, then to charting the future flow of the value stream, proceeds to achieving the goals by taking tools from the toolbox and comes back to data analysis again. Along the way, product and process priorities get set and action timelines are established. Management and other employees are intellectually and emotionally involved, which reinforces the can-do culture of the plant. Says Fullbright of the people in the plant: “They’re justgood. . . . Everybody has access to all the books and the literature on all this stuff. But having the confidence and the experience to use it is what makes the difference.”

In fact, very good people are exactly what you see when you leave the Marion plant’s conference room, don safety glasses and head onto the amazingly clean production floor. It’s here that people doing machining and those doing assembly—with all but the newest hires cross-trained to do at least three jobs—make as much of a difference as do the sophisticated machine tools. The production floor is organized into two areas. Immediately in front of you are the 16 manufacturing cells making the 351 products that account for 80% of the plant’s the plant’s total sales revenue....

 

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